We received a sample with a visible seam in an “S” pattern from our client. Our client emphasized that there should not be any seam or open joint between the 2 parts when they are assembled so as to prevent the dust from falling into the gap and thus presenting the customers a perfect using experience.
To present the product an ideal look, we worked with our client to modify the product design, making it suitable for manufacturing while without influencing its function and aesthetics. Based on the final design agreed by both party, we thoroughly analyzed on the shrinkage rate of the shaping materials and estimated their degree of deformation. Based on the analysis, we adjusted the sizes of the mold over and over again.
The outcome turned to be successful. What we produced at last was perfectly integrated. We did not stop for making the part seamless. The parts combined with each other perfectly had surprised our client. They spoke highly of us ever since then and had kept a close cooperation relationship with us.